Mineral Processing of Nonferrous Metals
The models of sulfide minerals (covellite, bornite, chalcopyrite and pyrite) are developed. The molecular models of thionocarbamates containing electron-accepting (O-butyl-N-ethylcarbamothioate (BETC)) and electron-donating (O-butyl-N-benzoylcarbamothioate (BBTC)) radicals bonded to nitrogen atoms are built. The interaction reactions between thionocarbamates and sulfide minerals by bidentate bond are reviewed to form a complex such as MeSN or bidentate complex with coordinated CuSNH and retained hydrogen/nitrogen bond. The paper offers a forecast of O-butyl-N-benzoylcarbamothioate (BBTC) and O-butyl-N-ethylcarbamothioate (BETC) activity estimation (PEC) in reactions with copper minerals and pyrite and shows that it is more energy-efficient to form a complex with coordinated CuSNH.
Metallurgy of Nonferrous Metals
Metallurgy of Rare and Precious Metals
The fluoride cycle in the tungsten technology is based on three processes: (1) electrochemical decomposition of HF in KHF2 + HF melt at 80–100 °C with the separate evolution of gaseous fluorine and hydrogen; (2) fluorination of tungsten powder by evolved fluorine at 300–350 °C with the condensation of formed WF6 in the liquid state at t = 2,5÷3,0 °C; (3) reduction of gaseous WF6 by evolved hydrogen at t = 580÷600 °C. Hydrogen fluoride is condensed at +1°C after WF6 reduction and fed for fluorine and hydrogen formation to ensure their circulation in the cycle. The optimization of the used processes suggested technological and equipment solutions for industrial production of large flat and cylindrical semi-products for deformation, as well as tubes, crucibles and other articles of various size from tungsten with a process line capacity of ~4,3 kg/h (>34 tons/year) subject to environmental compliance. In contrast with powder metallurgy methods, the described technology produces non-porous semi-products and ready articles from pure tungsten with more fine-grained structure and virtually unlimited sizes at 2,0–2,5 times lower specific energy consumption per 1 kg of product. For higher production efficiency it is recommended to ensure simultaneous operation of 4 process lines in automatic mode.
Foundry
The study covers the impact of thermo-time processing and cooling rate of molten metal on the crystallization regularities, structure, properties and modifying ability of Al–Sc alloys. The Al–Sc alloys obtained by electrolysis in the KF–NaF–AlF3–Sc2O3 melts at 820–850 °C were used as an initial charge for casting. It was found that changes in overheat values and casting temperatures make it possible to vary the shape, number and size of crystals in a wide range. The modifying effect of the cast and fast-quenched master alloys and alloy produced by electrolysis was tested on Al–4,5%Cu alloys. The greatest refinement of the Al–4,5%Cu–0,4%Sc alloy structure was obtained with the fast-quenched master alloy.
Pressure Treatment of Metals
The study covers technical and technological features of a scheme for wire production from casting aluminum alloys designed for waveguide soldering using combined continuous non-ferrous metal die-casting. Dependencies were found that necessary and sufficient for the design of equipment structural elements and process modes ensuring conditions for a stable process of continuous molten metal feeding into the pass of the laboratory plant rotary crystallizer, metal solidification and extrusion into a die hole, the same as per Conform process. The cross section of a batcher hole for feeding molten metal into the crystallizer wheel pass was calculated. Conditions for ∅3 mm workpiece manufacturing at a laboratory continuous die-casting plant were described, with its subsequent processing to finite size by section rolling and drawing combined with intermediate annealing. A pilot batch of round and square wire made of AK12C10 and AK12C15 alloys in the amount of 3 kg was manufactured under this scheme and transferred to JSC «ISS» named after Academician M.F. Reshetnev for industrial tests in waveguide soldering.
Physical Metallurgy and Heat Treatment
CHRONICLE
ISSN 2412-8783 (Online)