Mineral Processing of Nonferrous Metals
Metallurgy of Nonferrous Metals
It uses Archimedean method to measure temperature dependence of the KCl–PbCl2 equimolar melt density containing up to 8,1 mol.% of lead oxide, and calculates values of molar volumes. The paper demonstrates that concentration dependence of the molar volume is of an extreme nature.
Metallurgy of Rare and Precious Metals
Foundry
Determined the iHTC (interface Heat Transfer Coefficient) between AK7ch (A356) aluminum alloy casting and no-bake mold. The heat transfer coefficient is determined by minimizing the error function values, representing the difference between the experimental and calculated temperature in the mold values during pouring, solidification and cooling. Determined the values of the heat transfer coefficient above the liquidus temperature of the alloy hL = 900 W/(m2·K) and below the solidus temperature hS = 600 W/(m2·K).
Changing of the heat transfer coefficient within hL = 900÷1200 W/(m2·K) and hS = 500÷900 W/(m2·K) has no sufficient effect on the error value, and it remains within ~22 °C. It was shown the usability of the simplified approach using constant heat transfer coefficient h = 500 W/(m2·K), whereas error value is 23,8 °C. Changing of iHTC as function of height of the cylindrical ingot was experimentally confirmed. This owes to the different values of metallostatic pressure applied to the solid skin of the solidifying casting, leads to closer contact of the metal and mold in the bottom of the casting.
Pressure Treatment of Metals
Physical Metallurgy and Heat Treatment
The paper studies mechanical mixing and subsequent compaction of a powder mixture consisting of a powdered carrying agent (electrolytic copper having particles size of 20–100 µm) and a nanopowder modifying composition (silicon carbide powders (SiC) – 50÷70 %, silicon nitride (Si3N4) – 20÷30 %, sodium hexafluoroaluminate (Na3AlF6) – 10÷20 %) having particles size of 70–100 nm, obtained using azide self-propagating high-temperature synthesis technology. Modifying agent content in powder mixtures was 2,5, 5, 10 and 15 %. Mechanical mixing was carried out for 30–45 min at a rate of 150 rpm using the «Pulverizette-5» planetary mill. The study analyzes intermixing of initial powder components. It determines some physical and technological properties of powder mixtures obtained, such as granulometric composition, density, bulk mass, flowability. Nanopowder pseudo-ligatures briquettes are formed of Cu–(SiC + Si3N4) powder mixtures with various content of the modifying agent by cold pressing in a cylindrical press mold using the PSU-50 hydraulic press at a pressure of 85–310 MPa. The study determines dependencies of relative density and porosity of briquettes on compaction pressure. It presents microstructures of pressed pseudo-ligatures at the maximum compaction pressure. Obtained nanopowder pseudo-ligatures briquettes with a diameter of 25 mm, up to 2 mm in height, weighing 5 g, with a relative density of 53–85 % and porosity of 15–47 are intended for subsequent introduction into aluminum melt for further modification.
ISSN 2412-8783 (Online)